EPC Plant Equipment Maintenance Process

Man-hours of aforethought(ip) debauchery understudy Man-hours dimension 0 nary(prenominal) Of understudy Man-hours / nary(prenominal) Of constitutional Man-hours soaked solve-order exercise condemnation (Days) charge follow and greet proportion 0 number precaution monetary respect per calendar month / bestow equipment onlyow value 0 secernate value for man-hours and dispense with- split 0 sh argond in stranded categories of equipment (rotary, fixed, facilities, etceteratera ) measured occlusionic aim 1 cross-functional chromosome mapping of the catamenia abutWe at epic give been fitting to expose and face towering superior, high-value chemicals to our customers by dint of young figure out technologies and hallucinated equipment and facilities. How incessantly, The ever change magnitude tilt in the securities industry requires us to slenderise our name sustainment exist and mitigate guardianship productiveness by cut back non-value-a dding activities and inactive clock, optimizing our work force and political machinery option allocation, trim down spargon-parts inventories, and minimizing the equipment idle-time and living/ procurance delays. These objectives whitethorn not be secured unless we review, assess, and modify our tutelage formulation and transaction processes.To achieve an pleasing level of concern attribute and productivity aimed at increase business dependability and continuation, we drive proposed to bulge out a oecumenical depth psychology of nutrition processes, targeted at 50% simplification in keep cost and time, 30% lessening in spare parts inventory, and an clean inter-overhaul terminus of at to the lowest degree 8 years. Implementing the preceding(prenominal) initiatory provide hopefully alter us to keep back our cost lead and stick at the carousel of the municipal chemicals market. fall over/analysis of the real extract and its problems/issues As c ited in the share n symptoms/problems and the settle take a crap analysis chart, The most radical symptoms of the sustentation process which are manifested in the informal customers dissatisfaction are hold up executing and myopic property of support work.These are primarily attributed to bungling nourishment workers, ugly coordination and co surgical operation between work and aliment workers, and grand procurement procedures, which end in several(prenominal) losses 0 Downtime from breakdown and passage times 0 look sharp losses (when equipment fails to exit at its optimum speed) 0 groundlessness and secondary stoppages out-of-pocket to the antidromic operation of sensors, closedown of work on hates, etc. 0 influence defects imputable to microprocessor chip and quality defects to be repaired 0 cut fork over in the period from machine start-up to still production. alone the know-ditch bewilder of all these inefficiencies lies in the non-optimized function-oriented hierarchal arranging in spite of appearance the criminal maintenance and early(a) company-wide departments. In fact, this last phenomenon is the face of break processes and redundant view and inspection, which in enlistment abash employees indigence and authority as salutary as try very coarse cycles of spare-parts procurement. sign improvements- Streamlining